Pro Tips for Quality Product Manufacturing

Top quality manufacturers always achieve increased sale-ability and profitability of their products. They strongly believe that there is no better cost to eliminate than the cost of poor quality. Because a better-quality product meets requirements of customers which leads to an increased goodwill of the manufacturer.

You may want to know how …

Top quality manufacturers effectively implement right manufacturing aspects right from sourcing of raw material, planning of production, effective use of machinery, processing of materials, QA & QC, environmental safety.

Let’s discuss each aspect separately….

• • Sourcing of Raw Material: – It is essential to use best quality raw material to get high quality product. And even sourcing of raw materials from the trusted and nearest vendor will give assurance of quality, saving of time and cost. More on this manufacturer should purchase best quality consumable products like Buffing Compounds, Abrasive grains, Buffing wheels etc which are being used in production process for polishing and shining the product. Because processing of better quality raw materials with better quality consumables gives excellent finished product. It increases looks and appearance of product which attracts more and more customers.
  • Planning of production: – An efficient system of production planning and control helps in making better quality and economical product. Production Plan includes production budget, product designing, flow of materials, deadlines, accuracy parameters, inspection of quality, evaluation of production and Finished goods.
  • Effective use of Machinery: – Using machinery effectively can reduce work load, gives faster production and generate goods with accurate and uniform finishing. It reduces wastage and abnormal losses which results in making better quality product in an economical rage. Apart from using machinery it is very essential to follow regular maintenance activities of machinery. Regular and proper maintenance always keeps machines in a good working condition. This leads to zero break down and increased productivity.
  • Processing of materials: – Processing of material includes movement of work piece from one step to another step till finishing. Each step makes some process on the work piece such as molding a piece of steel into a particular design, cutting down the designed part, grinding on the designed work piece to generate flat and even surface, polishing the work piece with best quality buffing compounds and buffing wheels. Correct application on each step with an effective utilizing of best quality consumables gives best quality product.
  • QA & QC: – QA & QC plays effective roles in production process. QA-Quality Assurance is a set of activities for ensuring quality in the process by which products are developed. It prevents defects, establish good quality management and assessment system, prevent quality problems, makes timely verification, ensures the quality of raw materials, ensures the quality of consumable products, maintenance of machinery etc.
    QC-Quality Control is a set of activities for ensuring quality of finished product. It identifies defects in final product, it finds and eliminate sources of quality problems, it maintains product quality, process and service. It ensures to deliver best quality product to the customers.

• Environmental Safety: – Manufacturing practice, process and facilities may also create risk factors which may cause any harmful incidence like worker’s injuries or death, material loss, fire incidence etc. Any occurrence of risky incidence make disturbance and effects on productivity, quality and cost of product. So, implementation of safety factors like life safety of workers, prevention from hazards, correct processing of materials by using required tools and equipment’s, and training workers on how to utilize the machines like buffing machines, cutting machines, weighted press machines will prevent manufacturing unites from loss of time, over costing and poor quality.

Each of these aspects plays essential role in giving timely production with optimum cost and best quality.